laser welding cost
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laser welding cost Post Review
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laser welding cost Q&A Review
Why aren't other automakers following Tesla's lead and using 18650 cells in their electric vehicles?
18650 cells require lots of laser welding which is costly and not more secure than other packaging. but the space can be easily optimized.
What's the rarest form of welding?
Spin welding heavy metal parts......makes a great noise, though. Explosive welding - like thermite Electron beam welding - super clean welds, great penetration, costly Hot air welding of plastics Laser welding of clear plastics Diffusing welding - get two flat parts clamped and heated and wait for a while and you can weld many dissimilar metals
Will jobs like welding be replaced by robots?
As much as possible, yes. Ever since Henry Ford installed the first moving assembly line in 1913, all mass production has been becoming more and more automated. All types of welding can be automated, many times this is done with robots, but it’s done with other types of automation as well, work stations, conveyor belts with multiple thrusters, robots that just move parts into position to be welded. This is only cost effective for high volume production, however. Robots make resistance spot welds on automotive bodies. All those sparks are undesired, by the way. A perfect resistance spot weld should have no sparking. Arc welding of chimney pipes in independent work cells Fantastic robots make laser welding in difficult to reach areas possible Ultrasonic welding of plastic parts on a rotary table paired with a pick and place robot and in cell testing process. It’s all happening!
When should I use laser welding?
For plastics, laser welding should be used when: No other welding method is easily applied Cleanliness of the welded assembly is very important A constant distance from the top surface of the part to the joint can be maintained At least one of the parts can be made either without colorants, or with special colorants that are transparent to the laser wavelength being used.* The application either does not require fast cycle times, or is critical enough that a large cost investment can be made to allow for quicker weld times. *There are two types of plastic laser welding, using a laser in the 850–1050nm range, or a laser in the 2 micron range. All unfilled plastics are transparent to laser light in the 850–1050 wavelengths. All unfilled plastics are partially absorbing to laser light in the 2 micron wavelength range. Depending on the application requirements, the appropriate method can be chosen.
What technological development has made possible the manufacturing of ubiquitous, low-cost, double-walled, metal water bottles?
I’ve been wondering this myself, because these double-walled stainless water bottles really are quite common recently. My best guess is that the enabling innovation is ,laser welding,, to fuse the two thin stainless-steel metal edges cheaply and effectively. This should allow for quick and effective automated welding of the inner and outer shells, even under a vacuum environment to trap a vacuum insulating layer between them. Prior to the availability of laser welding, I’m not sure that any techniques would have been feasible to make such a fine seam, almost regardless of cost. I think the classic aluminized glass thermos should still be somewhat more effective at insulating than these new all-stainless-steel ones, because the glass has much lower thermal conductivity than the steel does — but for most consumer applications, the difference should be pretty small. I found this video on YouTube showing some examples (somewhat concerning, from a safety perspective) of the kind of laser-welding that I think is involved:
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